Reverse osmosis Totally Explained

Everything about Reverse Osmosis totally explained

Reverse osmosis (RO) is a separation process that uses pressure to force a solution through a membrane that retains the solute on one side and allows the pure solvent to pass to the other side. More formally, it's the process of forcing a solvent from a region of high solute concentration through a membrane to a region of low solute concentration by applying a pressure in excess of the osmotic pressure. This is the reverse of the normal osmosis process, which is the natural movement of solvent from an area of low solute concentration, through a membrane, to an area of high solute concentration when no external pressure is applied. The membrane here's semipermeable, meaning it allows the passage of solvent but not of solute. The membranes used for reverse osmosis have a dense barrier layer in the polymer matrix where most separation occurs. In most cases the membrane is designed to allow only water to pass through this dense layer while preventing the passage of solutes (such as salt ions). This process requires that a high pressure be exerted on the high concentration side of the membrane, usually 2–17 bar (30–250 psi) for fresh and brackish water, and 40–70 bar (600–1000 psi) for seawater, which has around 24 bar (350 psi) natural osmotic pressure which must be overcome.
   This process is best known for its use in desalination (removing the salt from sea water to get fresh water), but it has also been used to purify fresh water for medical, industrial and domestic applications since the early 1970s.
   When two solutions with different concentrations of a solute are mixed, the total amount of solutes in the two solutions will be equally distributed in the total amount of solvent from the two solution.
   Instead of mixing the two solutions together, they can be put in two compartments where they're separated from each other by a semipermeable membrane. The semipermeable membrane doesn't allow the solutes to move from one compartment to the other, but allows the solvent to move. Since equilibrium can't be achieved by the movement of solutes from the compartment with high solute concentration to the one with low solute concentration, it's instead achieved by the movement of the solvent from areas of low solute concentration to areas of high solute concentration. When the solvent moves away from low concentration areas, it causes these areas to become more concentrated. On the other side, when the solvent moves into areas of high concentration, solute concentration will decrease. This process is termed osmosis. The tendency for solvent to flow through the membrane can be expressed as "osmotic pressure", since it's analogous to flow caused by a pressure differential.
   In reverse osmosis, in a similar setup as that in osmosis, pressure is applied to the compartment with high concentration. In this case, there are two forces influencing the movement of water: the pressure caused by the difference in solute concentration between the two compartments (the osmotic pressure) and the externally applied pressure.

Applications

Drinking water purification

Around the world, household drinking water purification systems, including a reverse osmosis step, are commonly used for improving water for drinking and cooking.
Such systems typically include a number of stages:

a sediment filter to trap particles including rust and calcium carbonate
optionally a second sediment filter with smaller pores
an activated carbon filter to trap organic chemicals, and chlorine which will attack and degrade TFC reverse osmosis membranes
a reverse osmosis (RO) filter which is a thin film composite membrane (TFM or TFC)
optionally a second carbon filter to capture those chemicals not removed by the RO membrane.
optionally an ultra-violet lamp is used for disinfection of any microbes that may escape filtering by the reverse osmosis membrane.

In some systems, the carbon pre-filter is omitted and cellulose triacetate membrane (CTA) is used. The CTA membrane is prone to rotting unless protected by the chlorinated water, while the TFC membrane is prone to breaking down under the influence of chlorine. In CTA systems, a carbon post-filter is needed to remove chlorine from the final product water.
   Portable reverse osmosis (RO) water processors are sold for personal water purification in various locations. To work effectively, the water feeding to these units should best be under some pressure (40 psi or greater is the norm). Portable RO water processors can be used by people who live in rural areas without clean water, far away from the city's water pipes. Rural people filter river or ocean water themselves, as the device is easy to use (Saline water may need special membranes). Some travelers on long boating trips, fishing, island camping, or in countries where the local water supply is polluted or substandard, use RO water processors coupled with one or more UV sterilizers. RO systems are also now extensively used by marine aquarium enthusiasts. In the production of bottled mineral water, the water passes through an RO water processor to remove pollutants and microorganisms. In European countries, though, such processing of Natural Mineral Water (as defined by a European Directive) isn't allowed under European law.(In practice, a fraction of the living bacteria can and do pass through RO membranes through minor imperfections, or bypass the membrane entirely through tiny leaks in surrounding seals. Thus, complete RO systems may include additional water treatment stages that use ultraviolet light or ozone to prevent microbiological contamination.)
   In the water treatment industry there's a chart of types of contaminants, their sizes and which ones pass through the various types of membranes. Membrane pore sizes can vary from 1 to 50,000 angstroms depending on filter type. "Particle filtration" removes particles of 10,000 angstroms or larger. Microfiltration removes particles of 500 angstroms or larger. "Ultrafiltration" removes particles of roughly 30 angstroms or larger. "Nanofiltration" removes particles of 10 angstroms or larger. Reverse osmosis is in the final category of membrane filtration, "Hyperfiltration", and removes particles larger than 1 angstrom.
   In the United States military, R.O.W.P.U.'s (Reverse Osmosis Water Purification Unit, pronounced ROW-PEW) are used on the battlefield and in training. They come ranging from 1500 GPD (gallons per day) to 150,000 GPD and bigger depending on the need. The most common of these are the 600 GPH (gallons per hour) and the 3,000 GPH. Both are able to purify salt water and water contaminated with N.B.C. (Nuclear/Biological/Chemical) agents from the water. During a normal 24 hour period, one unit can produce anywhere from 12,000 to 60,000 gallons of water, with a required 4 hour maintenance window to check systems, pumps, R.O. elements and the engine generator. A single ROWPU can sustain a force of a battalion size element or roughly 1,000 to 6,000 soldiers.

Water and wastewater purification

Rain water collected from storm drains is purified with reverse osmosis water processors and used for landscape irrigation and industrial cooling in Los Angeles and other cities, as a solution to the problem of water shortages.
   In industry, reverse osmosis removes minerals from boiler water at power plants. The water is boiled and condensed repeatedly. It must be as pure as possible so that it doesn't leave deposits on the machinery or cause corrosion. It is also used to clean effluent and brackish groundwater.
   Reverse osmosis product can be used for the production of deionized water.
   In July 2002, Singapore announced that a process named NEWater would be a significant part of its future water plans. It involves using reverse osmosis to treat domestic wastewater before discharging the NEWater back into the reservoirs.

Dialysis

Reverse osmosis is the technique used in dialysis, which is used by people with kidney failure. The kidneys filter the blood, removing waste products (for example urea) and water, which is then excreted as urine. A dialysis machine mimics the function of the kidneys. The blood passes from the body via a catheter to the dialysis machine, across an osmotic filter.

Food Industry

In addition to desalination, reverse osmosis is a more economical operation for concentrating food liquids (such as fruit juices) than conventional heat-treatment processes. Research has been done on concentration of orange juice and tomato juice. Its advantages include a low operating cost and the ability to avoid heat treatment processes, which makes it suitable for heat-sensitive substances like the protein and enzymes found in most food products.
   Reverse osmosis is extensively used in the dairy industry for the production of whey protein powders and for the concentration of milk to reduce shipping costs. In whey applications, the whey (liquid remaining after cheese manufacture) is pre-concentrated with RO from 6% total solids to 10-20% total solids before UF (ultrafiltration) processing. The UF retentate can then be used to make various whey powders including WPI (whey protein isolate) used in bodybuilding formulations. Additionally, the UF permeate, which contains lactose, is concentrated by RO from 5% total solids to 18–22% total solids to reduce crystallization and drying costs of the lactose powder.
   Although use of the process was once frowned upon in the wine industry, it's now widely understood and used. An estimated 60 reverse osmosis machines were in use in Bordeaux, France in 2002. Known users include many of the elite classed growths (Kramer) such as Château Léoville-Las Cases in Bordeaux.
   Reverse osmosis is used globally throughout the wine industry for many practices including wine and juice concentration, taint removal; such as acetic acid, smoke taint and brettanomyces taint; and alcohol removal. The patent holder for these processes, Vinovation, Inc.

, claims to have served over 1000 wineries worldwide, either directly or through one if its licensed partners, in the last 15 years. Its use has become so widely accepted that patent infringers have sprung up on several continents.

Car Washing

Because of its lower mineral content, Reverse Osmosis water is often used in car washes during the final vehicle rinse to prevent water spotting on the vehicle. Reverse osmosis water displaces the mineral heavy reclamation water (municipal water). Reverse Osmosis water also enables the car wash operators to reduce the demands on the vehicle drying equipment such as air blowers.

Maple Syrup Production

Starting in the 1970s, some maple syrup producers started using reverse osmosis to remove water from sap before being further boiled down to syrup. The use of reverse osmosis allows approximately 75–80% of the water to be removed from the sap, reducing energy consumption and exposure of the syrup to high temperatures. Microbial contamination and degradation of the membranes has to be monitored.

Hydrogen production

For small scale production of hydrogen, reverse osmosis is sometimes used to prevent formation of minerals on the surface of electrodes and to remove organics and chlorine from drinking water.

Reef aquariums

Many reef aquarium keepers use reverse osmosis systems for their artificial mixture of seawater. Ordinary tap water can often contain excessive chlorine, chloramines, copper, nitrogen, phosphates, silicates, or many other chemicals detrimental to the sensitive organisms in a reef environment. Contaminants such as nitrogen compounds and phosphates can lead to excessive, and unwanted, algae growth. An effective combination of both reverse osmosis and deionization (RO/DI) is the most popular among reef aquarium keepers and is preferred above other water purification processes due to the low cost of ownership and minimal running costs. (Where chlorine and chloramines are found in the water carbon filterion is needed before the membrane as the common residential membrane used by reef keepers doesn't cope with these compounds.)

Desalination

Areas that have no or limited surface water or groundwater may choose to desalinate seawater or brackish water to obtain drinking water. Reverse osmosis is the most common method of desalination, although 85 percent of desalinated water is produced in multistage flash plants. Large reverse osmosis and multistage flash desalination plants are used in the Middle East, especially Saudi Arabia. The energy requirements of the plants are large, but electricity can be produced relatively cheaply with the abundant oil reserves in the region. The desalination plants are often located adjacent to the power plants, which reduces energy losses in transmission and allows waste heat to be used in the desalination process of multistage flash plants, reducing the amount of energy needed to desalinate the water and providing cooling for the power plant. Sea Water Reverse Osmosis (SWRO) is a reverse osmosis desalination membrane process that has been commercially used since the early 1970s. Its first practical demonstration was done by Sidney Loeb and Srinivasa Sourirajan from UCLA in Coalinga, California. Because no heating or phase changes are needed, energy requirements are low in comparison to other processes of desalination, though still much higher than other forms of water supply (including reverse osmosis treatment of wastewater).
The typical single pass SWRO system consists of the following components:

Intake

Pre-treatment

High-pressure pump

Membrane assembly

Remineralization and pH adjustment

Disinfection

Pre-treatment

Pre-treatment is important when working with RO and nanofiltration (NF) membranes due to the nature of their spiral wound design. The material is engineered in such a fashion to allow only one way flow through the system. As such the spiral wound design doesn't allow for backpulsing with water or air agitation to scour its surface and remove solids. Since accumulated material can't be removed from the membrane surface systems they're highly susceptible to fouling (loss of production capacity). Therefore, pretreatment is a necessity for any RO or NF system. Pretreatment in SWRO system has four major components:

Screening of solids: Solids within the water must be removed and the water treated to prevent fouling of the membranes by fine particle or biological growth, and reduce the risk of damage to high-pressure pump components.

Screening of biologicals

Prefiltration pH adjustment: If the pH of upstream salinwater is above 5.8 in the acidic-alkaline measurement scale, sulfuric acid or other acidic solution is used to adjust the pH of water at 5.5 to 5.8.

Cartridge filtrationation

High pressure pump

The pump supplies the pressure needed to push water through the membrane, even as the membrane rejects the passage of salt through it. Typical pressures for brackish water range from 225 to 375 lbf/in² (1.6 to 2.6 MPa). In the case of seawater, they range from 800 to 1,180 lbf/in² (6 to 8 MPa).

Membrane assembly

The membrane assembly consists of a pressure vessel with a membrane that allows feedwater to be pressed against it. The membrane must be strong enough to withstand whatever pressure is applied against it. RO membranes are made in a variety of configurations, with the two most common configurations being spiral-wound and a hollow-fiber.

Reinmineralisation and pH adjustment

The desalinated water is very corrosive and is "stabilized" to protect downstream pipelines and storages usually by adding lime and carbon dioxide to prevent corrosion of concrete or cement lined surfaces. Liming material is used in order to adjust pH at 6.8 to 8.1 to meet the potable water specifications, primarily for effective disinfection and for corrosion control.

Disinfection

Post-treatment consists of stabilizing the water and preparing for distribution. Desalination processes are very effective barriers to pathogenic organisms, however disinfection is used to ensure a "safe" water supply. Disinfection (sometimes called germicidal or bactericidal) is employed to kill the any bacteria protozoa and virus that have bypassed the desalination process into the product water. Disinfection may be by means of ultraviolet radiation, using UV lamps directly on the product, or by chlorination or chloramination (chlorine and ammonia). In many countries either chlorination or chloramination is used to provide a "residual" disinfection agent in the water supply system to protect against infection of the water supply by contamination entering the system.

Disadvantages

Reverse osmosis units sold for residential purposes offer water filtration at the cost of large quantities of waste water. For every 5 gallons of output, a typical residential reverse osmosis filter will send around 10–20 gallons of water down the drain although it may be captured and used for watering plants and lawns.

New developments

Prefiltration of high fouling waters with another, larger-pore membrane with less hydraulic energy requirement, has been evaluated and sometimes used since the 1970s. However, this means the water passes through two membranes and is often repressurized, requiring more energy input in the system, increasing the cost.
Other recent development work has focused on integrating RO with electrodialysis in order to improve recovery of valuable deionized products or minimize concentrate volume requiring discharge or disposal.

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